Gold Wire Bonding

Gold Wire Bonding is a semiconductor interconnect technique using thin gold wire (15-50μm diameter) to connect die bond pads to package lead frames or substrates.

## What Is Gold Wire Bonding?

  • Material: 99.99% pure gold (4N) or gold alloys
  • Process: Thermosonic bonding at 150-220°C
  • Bond Types: Ball bond (1st bond) and stitch bond (2nd bond)
  • Speed: 15-25 wires per second on modern equipment

## Why Gold Wire Bonding Matters

Gold has been the industry standard for decades due to excellent conductivity, corrosion resistance, and reliable ball formation.

Gold Wire Bonding — A Thermosonic Electrical Bridge heat, force, and ultrasonic motion weld a gold ball to the die pad and a stitch to the package lead PACKAGE CROSS-SECTION DURING FIRST-BOND FORMATION die paddle / copper leadframe package lead SILICON DIE active circuitry below passivation die attach Al BOND PAD BALL BOND Au wire ceramic capillary force F ultrasonic scrub STITCH / WEDGE BOND loop height bond span heated stage FORCEULTRASONICHEAT plastic deformation + oxide disruption + atomic contact mold flow wire sweep if loop is weak BALL / PAD INTERFACE · CONTROL INTERMETALLIC GROWTH Au ballAu–Al intermetallicAl pad excess time / temperature brittle phases + Kirkendall voiding increase contact resistance or lift risk MECHANICAL FAILURE LOCATIONS heel crack stitch lift pull / shear tests expose weak bonds Reliable wire bonds balance ball deformation, loop geometry, metallurgical compatibility, molding forces, and lifetime temperature.

Gold vs. Copper Wire:
| Property | Gold | Copper |
|----------|------|--------|
| Cost | High ($60/oz) | Low ($0.30/oz) |
| Conductivity | Good | Better |
| Corrosion | Excellent | Needs protection |
| Bond force | Lower | Higher |

Gold remains preferred for high-reliability automotive and aerospace applications.

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