Particulate Control

Particulate Contamination Control encompasses clean room practices, filtration systems, and procedures designed to minimize particle deposition on semiconductor wafers.

## What Is Particulate Contamination Control?

  • Goal: Keep particle counts below critical defect density
  • Methods: HEPA/ULPA filtration, clean room protocols, equipment design
  • Metrics: Particles per wafer, particles per ft³ of air
  • Standard: ISO 14644 defines clean room classifications

## Why Particle Control Matters

At advanced nodes, particles >20nm can cause killer defects. A single particle on a critical layer fails multiple die.

Particle Size vs. Node:Node Critical Particle Die Area Lost───── ───────────────── ─────────────180nm > 90nm 1 die 45nm > 22nm 1-4 die 7nm > 3nm Multiple dieClean Room Classification (ISO 14644):Class Max particles/m³ (≥0.1μm)────── ────────────────────────ISO 1 10ISO 3 1,000ISO 5 100,000 (typical fab)

Contamination Control Methods:
| Source | Control Method |
|--------|----------------|
| Air | ULPA filters (99.9995% @ 0.12μm) |
| People | Gowning, airlocks, automation |
| Equipment | Pod-to-pod transfer, mini-environments |
| Process | Wet cleans, megasonic, HF dips |

Take particulate control further

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